Chemguide: Support for CIE A level Chemistry


Learning outcome 9.1(e)

This statement is a brief introduction to some ceramic materials involving Period 3 elements.

Before you go on, you should find and read the statement in your copy of the syllabus.


The IUPAC Gold Book defines ceramic as

Rigid material that consists of an infinite three-dimensional network of sintered crystalline grains comprising metals bonded to carbon, nitrogen or oxygen.

Note:
The term ceramic generally applies to any class of inorganic, non-metallic product subjected to high temperature during manufacture or use.

In the first sentence, the word "sintered" refers to the process of sintering. Sintering happens when you heat a powdered material to a temperature below its melting point, and new bonds are formed between the grains of powder to form one large mass.


The most commonly used definition (including by CIE) tends to include what the note says. There are several modern ceramic materials which don't actually involve a metal. The syllabus, for example, includes silicon(IV) oxide, and there is a past question which tells you that silicon carbide, SiC, is used in ceramics, and asks you to deduce things about it.

This is such a huge topic that I will just stick closely to what the syllabus asks.


Physical properties of ceramics

The structures

Ceramics all have giant structures of one type or another, with strong bonds between the atoms (or ions) which make them up.


The physical properties

Strength

The strong bonds holding the atoms (or ions) together in three dimensions will make the ceramic hard and strong, but also brittle.

Think about a ceramic wall or floor tile as a simple example. The tile is obviously hard, and you can stand on a floor tile, or place heavy furniture on it without it breaking - so it is strong. On the other hand, it isn't difficult to break a tile in half by snapping it, especially if you score a shallow line on it first with a cutting tool - it is brittle.

This is unlike a metal, which would bend before it fractured - you can bend or stretch metals. Atoms in metals can roll over each other without breaking the bonds. In a ceramic, you either have to break covalent bonds in three dimensions or, if you distort an ionic lattice, it brings like charges together, which splits the lattice apart. The lattice is either all in one piece, or else broken apart.

Melting points

Ceramics have high melting points because of the need to break the strong covalent or ionic bonds holding the giant structure together. It takes a very high temperature to do this.

Electrical conductivity

Most ceramics are good electrical insulators. If they are covalent, there are no free electrons to move around. If they are ionic, the ions aren't free to move in the solid.

Examples of electrically conducting (including superconducting) ceramics are beyond the scope of this syllabus.


Some specific examples

This deals with the uses of modern ceramic materials involving magnesium oxide, aluminium oxide and silicon(IV) oxide, and the relationship with their structures.


Magnesium oxide

Ceramics made from magnesium oxide are used in (amongst other things):

  • furnace linings (refractory bricks), because the ceramic has a high melting point (strong forces in the giant structure);

  • heating elements (for example for electric cookers), because the ceramic is good electrical insulator (no free electrons, and the ions aren't free to move in the solid).

    A heating element will often have a metal core which heats up when an electric current flows through it. For obvious safety reasons, this has to have an electrically insulating layer around it with a high melting point (typical ceramic properties), and a further metal layer on the outside to protect the brittle ceramic.


Aluminium oxide

Various web sources describe this as the most important oxide ceramic.

Uses of aluminium oxide ceramics include:

  • high temperature and high voltage electrical insulators, because the ceramic has a high melting point and is a good electrical insulator (strong attractions in the giant structure; no free electrons, and the ions aren't free to move either);

  • replacement hip joints. Hip joints are a ball and socket arrangement, and the ball or socket can both be made of aluminium oxide ceramic material. The strong forces holding the aluminium and oxide ions together make it very resistant to wear. Aluminium oxide is also chemically resistant because of the large amount of energy needed to separate the ions.

    The photograph (taken from Wikipedia) shows an artificial hip joint in pieces. This one has a ceramic ball, but a polythene cup.


Silicon(IV) oxide (silicon dioxide)

Uses of silicon dioxide ceramics include:

  • as furnace linings (refractory bricks) in furnaces for the production of glass, because the giant covalent structure has a very high melting point due to the strength of the Si-O covalent bonds in three dimensions;

  • to make ceramic tiles to protect the space shuttle. The tiles are light, and have a high melting point.


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© Jim Clark 2010 (last modified May 2014)